Wheels India is the industry leader in developing innovative products and manufacturing techniques.
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Industry-leading competence
At Wheels India, we cherish the opportunity to tackle challenges. We tirelessly explore the boundaries of science, applying our knowledge and skills to ensure delightful experiences for our customers. We constantly ideate, research, experiment and reiterate until we maximize value to our customers. With our proven process of innovation, we consistently create better designs and devise efficient manufacturing and quality assurance processes. We believe in co-creation and have strong collaboration with leading institutes and laboratories.
With 84 patents already registered for our pathbreaking techniques, we constantly endeavour to retain our industry leadership by augmenting our R&D expertise/capabilities.
Innovation in manufacturing
- Innovation in Wheel Manufacturing
We continuously ideate manufacturing approaches to enhance performance of the wheel while coming their weight and cost. We strive to enhance the durability of wheels while minimizing their weight and costs.
We have always been the industry leader in India on wheel manufacturing, leading the transformation from blank to flow form wheels and onto high strength steel.
Our unique process for the production of truck wheels embodies/ epitomizes our inventive skills improving the production efficiency with better utilization of resources and lower costs.
- Innovation in Air Suspension Products
Designed to offer comfortable rides over uneven roads, Wheels India’s Air Suspension systems incorporate best-in-class designs and materials
Our Electronically Controlled Air Suspension (ECAS) products are perfect options for modern vehicles. The new-age products reduce vibrations and driveline wear while assuring enhanced ride quality, handling, and control. ECAS represents the innovative efforts of our R&D engineers with its versatility and an exhaustive list of features. The system can easily be configured with a handheld or mobile device, and supports advanced functions, including automatic vehicle levelling, ride height control, kneeling, and inching.
- Innovation that catalyzes our product range
Wheels India’s ever-expanding product range is powered by an intelligent application of engineering skills. As we diversify into new industry segments, we continue to innovate, augmenting our knowledge across multiple domains.
Wheels India’s Tire Pressure Monitoring System (TPMS) is based on five patented techniques, enabling continuous monitoring of tire pressure and temperature. It also supports alerting and display of the values on mobiles and tablets.
Our Central Tire Inflation System (CTIS) ensures maintenance of optimal tire pressure in off-road and defense vehicles, supporting remote control. The device helps in extending the tire life while lowering fuel consumption.
Quick replacement of tires in LMTs is of critical operational importance. With our quick tire removal rim, the inner dual tire can be accessed without the need to remove the outer dual rim, saving time and effort.
- Quick Tyre Removal Rims
Quick Tyre Removal (QTR) rim is developed by Wheels India for large mining trucks. These wheels enable removal of inner tyre of rear dual without removal of outer rim from the axle hub.
The QTR wheels are available for both bolted disc type and de-mountable rims which are used in electric drive trucks. These rims provide absolute safety in addition to the benefits on productivity and inventory management.
The QTR trim provides total safety as it dispenses with the use of spring type conventional lock ring which rely on its shape and spring properties to ensure integrity of the wheel system.
- Retraction System Controller (RTSC)
Retraction System Controller (RTSC) for defence gun deployment trailers, it maintains a constant ride height of air suspension at static or dynamic conditions. During the Gun deployment it helps to achieve the vehicle lower most CG by lowering the platform from 350 mm to 50 mm for easy gun deployment. The 350 mm to 50 mm lowering is the highest Platform lower feature made to this Gun deployment vehicle.
It gives indication whenever the tank pressure low and low air spring pressure, This RTSC does not require any electrical assistance during load levelling of suspension. It additionally offers an override option which is accessible in case of an emergency situation.
Innovation in Tool Engineering
- Innovation in Tool engineering
The success of our products is (propelled/driven/fuelled) by innovative tool design techniques. The engineers at Wheels India’s state-of-the-art tool room develop and leverage versatile API tools for design automation. The customized programs help us overcome complex machining challenges, such as knurling on curved surfaces or circular edges, with configurable knurling depth and angle settings.
Our purpose-built Lisp programs accelerate 2D and 3D design tasks, generating the drawing for manufacturing with a single input file. They enhance efficiency by eliminating time-consuming processes and minimizing the need for specialist resources. Our unique approach streamlines tool design processes, assuring the precision, reliability, and consistency demanded by new-age applications.
- 2D and 3D Design Automation
Our custom-built Lisp programs facilitate automation of 2D and 3D design tasks for quicker development of tools.
- Yield Optimization
Our patented tooling innovations enhance manufacturing efficiency by improving yields and maximizing utilization of resource.
Innovations That Deliver
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Quicker Production Processes
For over six decades, we have been rewriting the rules of industrial innovation and manufacturing. And with our skills and dedication, we foresee an even more exciting future for ourselves.
Partner with the engineering experts
We’re constantly raising the bar on engineering excellence. Our research capabilities, manufacturing competence, and world-class facilities are perfectly aligned to deliver products of outstanding quality.